Every manufacturing feature.

The full list, from recipe to finished goods. Manufacturing is included, with every feature below.

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Bills of materials

Multi-level BOMs

Sub-assemblies with their own BOMs, rolled up into the finished product.

Operations and routing

The steps, workstations and times needed to make each product, in order.

Scrap and alternative items

Expected scrap per BOM, and approved substitutes when a material is short.

BOM updates

Replace a component across every BOM that uses it in one step.

BOM costing

Material and operating cost rolled up from current prices or last purchase rates.

Production planning

Plans from real demand

Build a production plan from open sales orders and material requests.

Material requirements

Work out the raw materials to buy, net of stock on hand, and send them to purchasing.

Sub-assemblies first

The plan schedules sub-assemblies before the products that need them.

Capacity planning

Schedule operations against workstation hours so lines are not overbooked.

Shop floor

Work orders

Quantity, BOM, warehouse and dates for each production run, tracked to completion.

Job cards

Each operation logged per workstation and operator, with start and finish times.

Workstations

Machines and lines with working hours and an operating cost per hour.

Downtime records

Record stoppages and their reasons per workstation.

Materials

Transfer to work in progress

Move materials from the store to the production floor against the work order.

Backflush consumption

Consume materials by the BOM or by what was transferred, when finished goods are recorded.

Batch and serial in production

Record which batches went into each run and give finished goods their own batch or serial.

By-products and scrap

Scrap and by-products returned to stock at a value you set.

Costing

Actual material cost

Materials valued at what you paid for them, batch by batch.

Workstation cost

Operating cost per hour charged to each work order from the time logged.

Overheads

Power, rent and supervision added to the batch as additional costs.

Planned against actual

Variance in materials, time and cost recorded on every closed work order.

Quality

Inspection templates

Your own criteria and acceptable ranges, applied on receipt, during production and before dispatch.

In-process checks

Inspections recorded on the job card before work moves to the next operation.

Rejected lots held

Failed goods kept in a separate warehouse, not shipped.

Non-conformance records

Log issues, their cause and the corrective action taken.

Subcontracting

Send materials out

Supply raw materials to a subcontractor against a subcontracting order.

Stock at the subcontractor

See what each subcontractor holds of your materials at any time.

Receive at true cost

Finished goods received at the service charge plus the materials consumed.

Production reports

Work order status

Open, in-progress, completed and delayed work orders at a glance.

BOM stock check

Whether you have the materials to build a quantity before you release the order.

Downtime and process loss

Lost hours and lost quantity by workstation and product.

Works with the rest of Prospera

Connected to everything else.

Inventory Purchasing Accounting and e-invoicing Invoicing and collections Financial reports Projects

See it with your numbers.

A free systems review walks through these features with your own processes, then gives you a written plan and a fixed price.

Book a free systems review →